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Corn Flakes Roaster Plant Complete Machinery

Corn Flakes Roaster Plant Complete Machinery

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Corn Flakes Roaster Plant Complete Machinery


BASIC REQUIREMENTS FOR CORN FLACKS ROASTING PLANTS INSTALATION
NO LIST OF BASIC REQUIREMENTS 1MT-DAY
1 LAND 1000 SQ.MTR
2 CONSTRUCTED AREA 1500 SQ.FT
3 ELECTRIC POWER 125 HP
4 MAN POWER -SKILL- UNSKILL 43020
5 WATER CONSUMPTION 10000-15000 LTR
(Above information is an tentive based from running industries may be varied on automation and plant configuration)  
 

PROCESS FOR CORN FLACKS PLNAT .

RAW MAT EMERY ROLL GRINDER
!
BOILER(STEAM)
!
COOKER
!
FLAKER
!
DRYING
!
FINALPRODUCT FOR PACKING
l
TO STORAGE
ALL SPECIFICATION AND DESIGN RIGHT RESERVED BY -OPTYTECH.)










LIST OF MACHINERIES REQUIRES - 150 KG-DAY PLANT CAPACITY
Sr No MACHINES LIST MODEL HP NOS
1 SUPPLY ELEVATORE NA

2 EMERY ROLL GRINDER NA

3 SUPPLY ELEVEVATOR NA

4 COOKER (150KG/HR) Model- 1 1.5 KW 1 Nos.
5 IBR - STEAM BOILER (300KG/HR @ 100O C ) Model- 3 7.5 KW 1 Nos
6 COOLING CONVEYOR - 3.7 KW 1 Nos
7 FLAKER MACHINE (300KG\HR) Model- 1 15 KW 1 Nos
8 SUPPLY ELEVEVATOR Model- 1 1.5 KW 1 Nos
9 ROUND SCREEN FOR FLACKES Model-1 1.5 KW 1 Nos.
10 PNEUMETIC MATE. FEN+BLOWER+HOPPER - 3.7 KW 1 SET
11 CORN FLACK ROASTER WITH LDO HAG Model- 1 11.2 KW 1 Nos,
12 SUPPLY ELEVEVATOR Model- 1 1.5 KW 1 Nos
13 PACKING MACHINE Model- I 0.75 KW 1 Nos


TOTAL 47.1 KW
(ALL SPECIFICATION AND DESIGN RIGHT RESERVED BY -OPTYTECH.)
Corn Flack Roasting Plant Process :

(1)  The hard shell of Corn Grain is removed upto 30 % by grinding with emery roll grinder. Its the same machine which is used in Daal(cereals) plants (moong daal, urad daal, etc.) to remove the outer hard shell of grain. Also we have to clean and sort with the help of Challna (separator)
 
(2)  Now, after grinding and cleaning, approx 70 % product remains. So, its been introduced in Stainless Steel (SS-304 food grade) COOKER. Also, the boiler is filled with water and started to generate Steam which is transferred to cooker through pipelines. In, approx 60 minutes of time, the Corn seed gets cooked and gets moisturized.
 
(3)  Immediately the corn is taken out from cooker and introduced in FLAKER MACHINE. The flaker machine flattens the material by pressing it into set of Chilled cast iron rollers. Now, the material gets flaked .
 
(4)  This flaked material still has moisture in it. So we have to remove uit before packing the product. In order to do that, we have to dry the product. Drying can be done by two methods:-
(a) Spreading the material in an open area so that direct sunlight dries the material. OR
(b) use of DRYER Machine.
 
(5)  Now, after drying, the material is ready to be packed. Your makka poha/ maize flakes is ready now.










FLAKER MACHINE CAP. 150 KG\HR TECHNICAL SPECIFIATION:
Sr. No. Description
1 Body is fabricated from Heavy M.S. plate duly all surface are machined and made stress free
2 It consists of latest state of art technology of Feed Roll System for smooth and continuous feeding of material without overlapping
3 2 nos. chilled rolls size 500 mm Φ X 1000 mm length balanced with 20 mm chilled depth attached by a Water Tub System to keep extra cooling of rolls by water circulation to make super fine , polished quality.
4 Heavy duty double row spherical self aligned bearing 22326 (FAG - GERMANY) to apply high pressure on rolls having bearing shaft diameter 170 mm.
5 Electric motor 30 HP X 960 RPM X 440 V AC 1 nos. starter and electrica (Customer scope)
6 Single motor driven special device is provided to drive roll to roll by double ‘V’ belt & pulley.
7 2 nos. Hydraulic cylinder and one MOTORIZED HYDRAULIC POWER PACK attached to provide equal and high pressure on both ENDS of rolls.
8 Lower scraper are of high carbon steel plate.(move through Hydraulic Pressure)
9 Main pulley and rolls bearing blocks are in two pieces for easy operation.
10 Full length magnet provided in order to trap foreign particle.
11 Entire body is painted to protect from corrosion and weather effect.
12 Feeding Hopper and Water Cooling system is made of Stainless Steel (SS).
13 A moving challna (separator) is also fitted inside the foundation stand ,below the machine, to clean and move the material out from the bottom of the machine.
(ALL SPECIFICATION AND DESIGN RIGHT RESERVED BY -OPTYTECH.)










ROASTING PLANTS TECHNICAL SPECIFICATION
Model Model - I
Product ROASTED CORN FLACKS
Capacity 150 KG\HR

POWER
Centrifugal Exhaust blower 3.7 KW (3.7 KW x 1NOS.)
Oscilating Gear drive 0.75 KW (0.75 KW X 1 NOS.)
Vibrating Feed Drive 0.75 KW ( 0.75 KW X 1 NOS)
Total 5.2 KW
Working temperature 150-180 C
Heating media req HOT AIR GENERATOR 1.0 LK KCAL-HR
Drying Bed Area (SS conv Width x Length) 1.5 mtr x 0.9 mtr x Three Layers – 4.1 Sq. Mtr
Dryer Efficiency 70.00%
Over all space require for dryer
( Length x Width x Height _ in mtr)
10.5 MTR X 2.0 MTR X 4 MTR
( ALL SPECIFICATION AND DESIGN RIGHT RESERVED BY -OPTYTECH.)










HOT AIR BOILER TECHNICAL SPECIFICATION
Model Model_I
Product HOT AIR BOILER
Capacity 1.0 LACKS KCAL HR

POWER
Centrifugal CA blower 3.7 KW (3.7 KW X 1NOS.)
Furnace Id Fan 1.5 KW
Furnace Fd fan 0.75 KW
Total 5.95 KW
Working temperature 180-200’ C
Fuel consumption L.D.O – F.O base – 12 to 15 LTR/HR
No of PASS 5 pass
Dryer Efficiency 70.00%
Over all space require for dryer
( Length x Width x Height _ in mtr)
12. MTR X 4 MTR X 4.5 MTR