Garlic Dehydration Plant - 3.5TPD
Garlic Dehydration Plant - 3.5TPD
| LIST OF PRODUCT INPUT TO OUTPUT RATIO | ||||||||||||
| NO | LIST OF PRODUCT | INITIAL MOISTURE % | OUT PUT-RATIO | |||||||||
| 1 | ONION | 85-90% | 9KG---1KG | |||||||||
| 2 | POTATO | 85-90% | 9KG---1KG | |||||||||
| 3 | CAROOT | 85-90% | 9KG---1KG | |||||||||
| 4 | CHILLY | 75-80% | 8KG--1KG | |||||||||
| 5 | CUMY FLOWER | 75-80% | 8KG--1KG | |||||||||
| 6 | GARLIC | 65-70% | 6KG--1KG | |||||||||
| 7 | GINGER | 65-70% | 6KG--1KG | |||||||||
| 8 | GREEN-RED CHILLY | 65-70% | 6KG--1KG | |||||||||
| 9 | TINDY | 65-70% | 6KG--1KG | |||||||||
| 10 | GEEN PEAS | 65-70% | 6KG--1KG | |||||||||
| (Above detail are collect from local area network may be differ to other areas) | ||||||||||||
| LIST OF MACHINERIES REQUIRES- 3500 KG-DAY PLANT CAPACITY | ||||||||||||
| SR NO | MACHINES LIST | MODEL | SIZE | HP | NOS | |||||||
| 1 | ROUND GRADER AND CLEANER MACHINE | Model-II | D-0.75 x 2.5 Mt | 2.2 KW | 1 Nos | |||||||
| 2 | VEGETABLE WASHER MACHINE | Model-II | w-0.9 x 2Mt | 2.2 KW | 1 Nos | |||||||
| 3 | SUPPLY ELEVATORE | Model-II | w 0.5 x 2 Mt | 1.5 KW | 1 Nos | |||||||
| 4 | VEGETABE- DISH PILLER MACHINE | Model-II | D 1.2 x 0.9 H | 2.2 KW | 1 Nos | |||||||
| 5 | WASHING TANK | Model-II | 1.2 x 1.8 x0. 9mt | 1 Nos | ||||||||
| 6 | SUPPLY ELEVEVATOR | Model-II | w 0.45 x 2 Mt | 0.75 KW | 1 Nos | |||||||
| 7 | BUFFER STOCK CONTINEOUS HEADER CONVEYOR | Model-II | w 0.6 x 5 Mt | 1.5 KW | 1 Nos | |||||||
| 8 | SLICER MACHINE---OR | Model-II | D 0.6 | 2.2 KW | 1 Nos | |||||||
| 9 | CHOPING MACHINE---OR | Model-II | D 0.75 x 0.45 W | 2.2 KW | 1 Nos | |||||||
| 10 | DICER MACHINE | Model-II | D 0.6 x 0.25 W | 3.7 KW | 1 Nos | |||||||
| 11 | SUPPLY CONVEYOR TO DRYER | Model-II | w 0.5 x 2 Mt | 0.75 KW | 1 Nos | |||||||
| 12 | GARLIC_ELEV_DECORDICATOR_GRADER | Model-II | B0.9xD1xw0.9 | 8.25 KW | 1Nos | |||||||
| 13 | VEGETABLE DRYER WITH CONT BINBELT | Model- III | 28.0mt x 4.2 X 5mt | 62 KW | 1 Nos | |||||||
| 14 | HOT WATER PACKAGED BOILER | Model-VI | 12Lk Kcal Hr | 55.5 KW | 1 Nos | |||||||
| 15 | BEEN BOX DRYER | Model-II | 2.5 x 1mt | 6X 2.2 KQW | 6Nos | |||||||
| 16 | DRY MAT GRADER | Model-II | W 1.2 x 1.8 L | 3 KW | 1 Nos | |||||||
| 17 | DRY GARLIC SKIN REMOVING MACHINE | Model-II | D 0.3 x 1.8 L | 3.7 KW | 1 Nos | |||||||
| 18 | SHORTING CONVEYOR | Model-II | w 0.75 x 5 Mt | 1.5 KW | 1 Nos | |||||||
| 19 | METAL DETECTOR | Model-II | 0.75 KW | 1 Nos | ||||||||
| 20 | PACKING MACHINE(5-10KG SEALING MC) | Model-II | 0.75 KW | 1 Nos | ||||||||
| TOTAL | 167.85 KW | |||||||||||
| DRYER TECHNICAL SPECIFICATION CAPACITY-3500 KG DAY | ||||||||||||
| MODEL | MODEL III | |||||||||||
| PRODUCT | GARLIC , POTATO, CHILLEY, GINGER, CAROOT ETC. | |||||||||||
| CAPACITY | 3000 - 3500 KG DAY | |||||||||||
| MATERIAL INPUT | 1250 KG – HR. INITIAL MOISTURE—85-90% | |||||||||||
| MOISTURE TO EVAPORATE | 1105 KG-HR | |||||||||||
| HEAT LOAD | 10,80,000 KCAL HR | |||||||||||
| SUJJESTED HEAT EQUIPMENT | 12,00,000 K CAL HR | |||||||||||
| TOTAL DRYING BED AREA | 100 SQ.MTR | |||||||||||
| MATERIAL BED THICKNESS | 80-100 MAT THICKNESS | |||||||||||
| DRYING TIME | 4-5 HOURS | |||||||||||
| 1ST STAGE DRYING BED AREA X LAYER | 1.5MTR X 10 MTR – 5LAYER---75 SQ.MTR | |||||||||||
| 1ST STAGE WORKING TEMPERATURE | 70-80’C | |||||||||||
| 2ND STAGE DRYING BED AREA X LAYER | 1.5MTR X 7.5 MTR – 3 LAYER--- 33.75 SQ.MTR | |||||||||||
| 2ND STAGE WORKING TEMPERATURE | 45-55’C | |||||||||||
| POWER | 1ST STAGE | ID FAN | 11 KW X 4 NOS | 44 KW | ||||||||
| CONV DRIVE | 0.75 KW X 5 NOS | 3.75 KW | ||||||||||
| MAT FEED DRIVE | 0.75 KW X 3 NOS | 2.25 KW | ||||||||||
| ELEVATOR DRIVE | 0.75 KW X 1 NOS | 0.75 KW | ||||||||||
| 2ND STAGE | ID FAN | 1.5 KW X 6 NOS | 9.0 KW | |||||||||
| CONV DRIVE | 0.75 KW X 3 NOS | 2.25 KW | ||||||||||
| TOTAL | 62 KW | |||||||||||
| Heating media req | 12 LKS KCAL HR | |||||||||||
| Dryer Efficiency | 70.00% | |||||||||||
| Over all space require for dryer ( Length x Width x Height _ in mtr) | 28.5 MTR X 4.2 MTR X 5 MTR | |||||||||||