Makka Pauha Dryer Plant
Makka Pauha Dryer Plant
| BASIC REQUIREMENTS FOR CORN FLACKS PLANTS INTALLATION | |||||||||
| NO | LIST OF BASIC REQUIREMENTS | 1MT-DAY | |||||||
| 1 | LAND | 2000 SQ.MTR | |||||||
| 2 | CONSTRUCTED AREA | 3000 SQ.FT | |||||||
| 3 | ELECTRIC POWER | 175 HP | |||||||
| 4 | MAN POWER -SKILL- UNSKILL | 43020 | |||||||
| 5 | WATER CONSUMPTION | 15000-25000 LTR | |||||||
| (Above information is an tentive based from running industries may be varied on automation and plant configuration) PROCESS FOR CORN FLACKS PLNAT . RAW MAT EMERY ROLL GRINDER ! BOILER(STEAM) ! COOKER ! FLAKER ! DRYING ! FINALPRODUCT FOR PACKING l TO STORAGE (ALL SPECIFICATION AND DESIGN RIGHT RESERVED BY -OPTYTECH.) LIST OF MACHINERIES REQUIRES- 1000 KG-DAY PLANT CAPACITY | |||||||||
| SR NO | MACHINES LIST | MODEL | NOS. | KW | |||||
| 1 | MAKA GRINDAR AND PRILLER | MODEL -1 | 1 | 7.5 KW | |||||
| -CLEANER – 1NO | |||||||||
| -DESTONER – 1NOS | |||||||||
| -MAKA GRIT GRINDAR-2 | |||||||||
| -REQ. ELEVATOR AND CONVEYOR | |||||||||
| 2 | STEAM BOILER IBR 1 TPH @ 140 PSI PACKAGED BOILER | MODEL – 1 | 1 | 20 KW | |||||
| 3 | COOKER (350KG\HR) | MODEL - 1 | 4 | 6 KW | |||||
| 4 | REQ. CONVEYOR SS 660MM @ 10 PER\ FT | MODEL -1 | 1 | 1.5 KW | |||||
| PHNUMATIC CONVEYOR SYSTEM | MODEL - 1 | 1 | 2.2 KW | ||||||
| 5 | BOILE MAKA CONDITION COOLER SIZE 1MTR X 20FT | Model- 1 | 1 | 0.75 KW | |||||
| 6 | FLACKER MACHINE WITH VIBRATOR AND COLLTING CONVEYOR 500 KG\HR | MODEL2 | 2 | 45 KW | |||||
| 7 | CORN FLAKCS ROUNDER CLEANER WITH ELEVATOR AND PHNUMATIC FAN DIA 750MM X 2 MTR | MODEL - 1 | 1 | 3.8 KW | |||||
| 8 | CORN FLACK DRYER STEAM BASE | Model- 5 | 1 | 19.3 KW | |||||
| 9 | FLACKES SCREENER CUM ELEVATOR | MODEL – 1 | 1 | 0.75 KW | |||||
| 9 | CORN FLACKS ROSTER | MODEL– 1 | 1 | 11 KW | |||||
| TOTAL ELECTRIC POWER | 117.8 KW | ||||||||
| (ALL SPECIFICATION AND DESIGN RIGHT RESERVED BY -OPTYTECH.) Corn Flack Plant Process: (1) The hard shell of Corn Grain is removed upto 30 % by grinding with emery roll grinder. Its the same machine which is used in Daal(cereals) plants (moongdaal, uraddaal, etc.) to remove the outer hard shell of grain. Also we have to clean and sort with the help of Challna (separator) (2) Now, after grinding and cleaning, approx 70 % product remains. So, its been introduced in Stainless Steel (SS-304 food grade) COOKER. Also, the boiler is filled with water and started to generate Steam which is transferred to cooker through pipelines. In, approx 60 minutes of time, the Corn seed gets cooked and gets moisturized. (3) Immediately the corn is taken out from cooker and introduced in FLAKER MACHINE`. The flaker machine flattens the material by pressing it into set of Chilled cast iron rollers. Now, the material gets flaked. (4) This flaked material still has moisture in it. So we have to remove uit before packing the product. In order to do that, we have to dry the product. Drying can be done by two methods:- (a) Spreading the material in an open area so that direct sunlight dries the material. OR (b) use of DRYER Machine. (5) Now, after drying, the material is ready to be packed. Your makkapoha/ maize flakes is ready now. FLAKER MACHINE CAP. 1000KG\HR (500kg\hr x 2 NOS.) TECHNICAL SPECIFIATION: | |||||||||
| Sr. No. | Description | ||||||||
| 1 | Body is fabricated from Heavy M.S. plate duly all surface are machined and made stress free | ||||||||
| 2 | It consists of latest state of art technology of Feed Roll System for smooth and continuous feeding of material without overlapping | ||||||||
| 3 | 2 nos. chilled rolls size 500 mm Φ X 1000 mm length balanced with 20 mm chilled depth attached by a Water Tub System to keep extra cooling of rolls by water circulation to make super fine , polished quality. | ||||||||
| 4 | Heavy duty double row spherical self aligned bearing 22326 (FAG - GERMANY) to apply high pressure on rolls having bearing shaft diameter 170 mm. | ||||||||
| 5 | Electric motor 30 HP X 960 RPM X 440 V AC 1 nos. starter and electrical (Customer scope) | ||||||||
| 6 | Single motor driven special device is provided to drive roll to roll by double ‘V’ belt & pulley. | ||||||||
| 7 | 2 nos. Hydraulic cylinder and one MOTORIZED HYDRAULIC POWER PACK attached to provide equal and high pressure on both ENDS of rolls. | ||||||||
| 8 | Lower scraper are of high carbon steel plate.(move through Hydraulic Pressure) | ||||||||
| 9 | Main pulley and rolls bearing blocks are in two pieces for easy operation. | ||||||||
| 10 | Full length magnet provided in order to trap foreign particle. | ||||||||
| 11 | Entire body is painted to protect from corrosion and weather effect. | ||||||||
| 12 | Feeding Hopper and Water Cooling system is made of Stainless Steel (SS). | ||||||||
| 13 | A moving challna (separator) is also fitted inside the foundation stand ,below the machine, to clean and move the material out from the bottom of the machine. | ||||||||
| (ALL SPECIFICATION AND DESIGN RIGHT RESERVED BY -OPTYTECH.) | |||||||||
| DRYER TECHNICAL SPECIFICATION | |||||||||
| Model | MODEL – III | ||||||||
| Product | CORN FLACKS | ||||||||
| Capacity | 1000 KG\HR | ||||||||
POWER | Centrifugal Exhaust blower | 8.8 KW (2.2 KW X 4 NOS.) | |||||||
| Cooling Blower | 4.5 KW ( 1.5 KW X 3 NOS) | ||||||||
| Conveyor Gear drive | 3.75 KW (0.75KW X 5 NOS.) | ||||||||
| Material mixer drive | 1.5 KW (0.75 KW X 2 NOS.) | ||||||||
| Oscillator Mat Feeder | 0.75KW ( 0.75 KW X 1 NOS ) | ||||||||
| Total Hp Dryer | 19.3 KW | ||||||||
| Working temperature | 70 – 80 C | ||||||||
| Heating media req | HOT AIR GENERATOR 2 LACKS KCAL-HR | ||||||||
| Drying Bed Area | 1.5 mtr x 10mtr + 7.5 Mtr COND BELT | ||||||||
| No of Layer | 5 Layers | ||||||||
| Dryer Efficiency | 70.00% | ||||||||
| Over all space require for dryer ( Length x Width x Height _ in mtr) | 21.5 MTR X 3 MTR X 4 MTR | ||||||||
| (ALL SPECIFICATION AND DESIGN RIGHT RESERVED BY -OPTYTECH.) | |||||||||
| STEAM BASE HOT AIR BOILER TECHNICAL SPECIFICATION | |||||||||
| Model | Model_III | ||||||||
| Product | STEAM BASE - HOT AIR BOILER | ||||||||
| Capacity | 3.0 LACKS KCAL HR | ||||||||
| POWER - Centrifugal CA blower | 20.0 KW (20.0 KW X 1 NOS.) | ||||||||
| Working temperature | 100 –120 C | ||||||||
| Fuel consumption | 500 KG / HR STEAM AT 5 TO 7 BAR PRESSURE | ||||||||