Vegetable Dehydration Plant 10TPD (5TPD x 2 lines)
Vegetable Dehydration Plant 10TPD (5TPD x 2 lines)
| BASIC REQUIREMENTS FOR VEG DEHYDRATION PLANTS INTALLATION | |||||||||
| No | LIST OF BASIC REQUIREMENTS | 1MT-DAY | 2MT- DAY | 3.5 MT-DAY | 5MT-DAY | ||||
| 1 | LAND | 1000 SQ.MTR | 2000 SQ.MTR | 3000 SQ.MTR | 5000 SQ.MTR | ||||
| 2 | CONSTRUCTED AREA | 1500 SQ.FT | 2500 SQ.FT | 4000 SQ.FT | 5000 SQ.FT | ||||
| 3 | ELECTRIC POWER | 100 HP | 150 HP | 200-250 HP | 400 HP | ||||
| 4 | MAN POWER -SKILL- UNSKILL | 10/12/17 | 15 | 15 | 15-20 | ||||
| 5 | WATER CONSUMPTION | 30000 LTR | 50000 LTR | 75000 LTR | 100000 LTR | ||||
| (Above information is an tentive based from running industries may be varied on automation and plant configuration) | |||||||||
PROCESS FOR VEGETABLE DEHYDRATION. RAW MAT CLEANING ! RAW MAT WASHING ! RAW MAT SKIN PILL OFF ! RE WASH OF PILLED MATERIAL -WASHING ! RAW MAT SLICING – OR- CHOPING – OR- DICING ! DRYING- 1 STAGE ! POST DRYING 2 STAGES ! SHORTING-CLEANING- FINISHING-INSPECTION ! FINAL PACKING l TO STORAGE |
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| LIST OF PRODUCT INPUT TO OUTPUT RATIO | |||||||||
| No | LIST OF PRODUCT | INITIAL MOISTURE % | OUT PUT-RATIO | ||||||
| 1 | ONION | 85-90% | 9KG---1KG | ||||||
| 2 | POTATO | 85-90% | 9KG---1KG | ||||||
| 3 | CAROOT | 85-90% | 9KG---1KG | ||||||
| 4 | CHILLY | 75-80% | 8KG--1KG | ||||||
| 5 | CUMY FLOWER | 75-80% | 8KG--1KG | ||||||
| 6 | GARLIC | 65-70% | 6KG--1KG | ||||||
| 7 | GINGER | 65-70% | 6KG--1KG | ||||||
| 8 | GREEN-RED CHILLY | 65-70% | 6KG--1KG | ||||||
| 9 | TINDY | 65-70% | 6KG--1KG | ||||||
| 10 | GEEN PEAS | 65-70% | 6KG--1KG | ||||||
| (Above detail are collect from local area network may be differ to other areas) | |||||||||
| LIST OF MACHINERIES REQUIRES- 5000 KG-DAY PLANT CAPACITY | |||||||||
SR NO |
MACHINES LIST | ||||||||
| 1 | ROUND GRADER AND CLEANER MACHINE | MODEL | SIZE | HP | TOTAL HP | NOS | |||
| 2 | VEGETABLE WASHER MACHINE | Model-II | D-0.75 x 2.5 Mt | 2.2 KW | 2.2 KW | 1 Nos | |||
| 3 | SUPPLY ELEVATORE | Model –II | w-0.9 x 2Mt | 2.2 KW X 2 | 4.4 KW | 2 Nos | |||
| 4 | VEGETABE- DISH PILLER MACHINE | Model- II | w 0.5 x 2 Mt | 1.5 KW X 2 | 3 KW | 2 Nos | |||
| 5 | WASHING TANK | Model- II | D 1.2 x 0.9 H | 2.2 KW X 2 | 4.4 KW | 2 Nos | |||
| 6 | SUPPLY ELEVEVATOR | 1.2 x 1.8 x0. 9mt | 1 Nos | ||||||
| 7 | BUFFER STOCK CONTINEOUS HEADER CONVEYOR | Model- II | w 0.45 x 2 Mt | 0.75 KW | 0.75 KW | 1 Nos | |||
| 8 | SLICER MACHINE---OR | Model- II | w 0.6 x 5 Mt | 1.5 KW | 1.5 KW | 1 Nos | |||
| 9 | CHOPING MACHINE---OR | Model- II | D 0.6 | 2.2 KW X2 | 4.4 KW | 2 Nos | |||
| 10 | DICER MACHINE | Model- II | D 0.75 x 0.45 W | 2.2 KW | 2.2 KW | 1 Nos | |||
| 11 | SUPPLY CONVEYOR TO DRYER | Model- II | D 0.6 x 0.25 W | 3.7 KW X 2 | 7.4 KW | 2 Nos | |||
| 12 | GARLIC_ELEV_DECORDICATOR_GRADER | Model- II | w 0.5 x 2 Mt | 0.75 KW X 2 | 1.5 KW | 2 Nos | |||
| 13 | VEGETABLE DRYER_WITH CONT BEEN BELT | Model-II | B0.9 xD 1xw0.9 | 8.25 KW | 8.25 KW | 1Nos | |||
| 14 | HOT WATER PACKAGED BOILER | Model- IV | 34.0mt x 4.2 X 5mt | 87 KW X 2 | 174 KW | 2 Nos | |||
| 15 | BEEN BOX DRYER | Model-VI | 15Lk Kcal Hr | 48.7 KW | 48.7 KW | 1 Nos | |||
| 16 | DRY MAT GRADER | Model-II | 2.5 x 1mt | 2.2 KW X 12 | 26.4 KW | 12 Nos | |||
| 17 | DRY GARLIC SKIN REMOVING MACHINE | Model-II | W 1.2 x 1.8 L | 3 KW X 2 | 6 KW | 2 Nos | |||
| 18 | SHORTING CONVEYOR | Model-II | D 0.3 x 1.8 L | 3.7 KW X 2 | 7.4 KW | 2 Nos | |||
| 19 | METAL DETECTOR | Model- II | w 0.75 x 5 Mt | 1.5 KW X 2 | 3 KW | 2 Nos | |||
| 20 | PACKING MACHINE(5-10KG SEALING MC) | Model- I | 0.75 KW X 2 | 1.5 KW | 2 Nos | ||||
| Model- I | 0.75 KW X 2 | 1.5 KW | 2 Nos | ||||||
| TOTAL | 308.5 KW | ||||||||
| DRYER TECHNICAL SPECIFICATION CAPACITY- 5000 KG DAY (5 TPD X 2 LINES) | |||||||||
| MODEL | MODEL-V | ||||||||
| PRODUCT | CAROOT, POTATO, GARLIC, CHILLEY, ETC& UN-REAP FRUITS. | ||||||||
| CAPACITY | 5000 KG DAY- 250 KG-HR--FINAL MOISTURE 8-10% | ||||||||
| MATERIAL INPUT | 1250 KG – HR. INITIAL MOISTURE—78-80% | ||||||||
| MOISTURE TO EVAPORATE | 1000 KG-HR | ||||||||
| HEAT LOAD | 13,00,000 KCAL HR @ 70% DRYER EFFICIENCY | ||||||||
| SUJJESTED HEAT EQUIPMENT | 15,00,000 K CAL HR | ||||||||
| TOTAL DRYING BED AREA | 150 SQ.MTR | ||||||||
| MATERIAL BED THICKNESS | 70-80MM MAT THICKNESS | ||||||||
| DRYING TIME | 4-5 HOURS | ||||||||
| 1ST STAGE DRYING BED AREA X LAYER | 1.5MTR X 15 MTR – 5LAYER---112 SQ.MTR | ||||||||
| 1ST STAGE WORKING TEMPERATURE | 70-80’C | ||||||||
| 2ND STAGE DRYING BED AREA X LAYER | 1.5MTR X 10 MTR – 3 LAYER--- 45 SQ.MTR | ||||||||
| 2ND STAGE WORKING TEMPERATURE | 45-55’C | ||||||||
POWER |
1ST STAGE |
ID FAN | 11 KW X 6 NOS | 66 KW | |||||
| CONV DRIVE | 0.75 KW X 5 NOS | 3.75 KW | |||||||
| MAT FEED DRIVE | 0.75 KW X 3 NOS | 2.25 KW | |||||||
| ELEVATOR DRIVE | 0.75 KW X 1 NOS | 0.75 KW | |||||||
| 2ND STAGE |
ID FAN | 1.5 KW X 8 NOS | 12 KW | ||||||
| CONV DRIVE | 0.75 KW X 3 NOS | 2.25 KW | |||||||
| TOTAL | 87 KW | ||||||||
| HEAT CONSUMPTION | 30,00,000 K CAL \HR | ||||||||
| Dryer Efficiency | 0.7 | ||||||||
Over all space require for dryer ( Length x Width x Height _ in mtr) |
(20.5 + 1.5 + 12.5) 34.5 MTR X 3.8 MTR X 5 MTR | ||||||||